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Jelly Production Line Case Study | World-Class Jelly Processing Plant for Rupshi Foods
How Vedic Pac Systems engineered a complete jelly production line using Chocotech CARASTAR® and WDS ConfecECO technologies for efficient and scalable jelly processing.
Principal : Chocotech & WDS
Customer : Rupshi (City Group)
Industry : Confectionery
Jelly Production Line Case Study Overview
This case study highlights how Vedic Pac Systems delivered a complete jelly production line for Rupshi Foods, enabling scalable and high-quality confectionery manufacturing.
With increasing demand for jelly products across South Asia, Rupshi Foods required a modern jelly processing plant capable of maintaining consistent quality while increasing production capacity. As a trusted confectionery equipment supplier in India, Vedic Pac Systems partnered with global technology leaders to implement an advanced jelly manufacturing line.
The solution combined Chocotech cooking technology and WDS depositing systems to create a fully integrated jelly processing system, ensuring efficiency, flexibility, and superior product quality.
The Challenge
Rupshi Foods Limited, a subsidiary of City Group of Bangladesh, is a leading player in the South Asian food industry with well-known brands such as TEER, Bengal, Natural, Jibon and Quick Bite.
With increasing consumer demand for innovative jelly and confectionery products, Rupshi Foods aimed to build a world-class jelly production line capable of delivering consistent quality while scaling production.
The key challenges included:
- Meeting growing market demand through a scalable jelly processing plant
- Maintaining consistent texture, colour and flavour at scale
- Investing in reliable and advanced jelly processing equipment
- Ensuring production efficiency with high product quality
Rupshi Foods needed a trusted jelly plant supplier who could implement a high-performance jelly manufacturing line with advanced processing and moulding capabilities.
The Solution
To achieve their production goals, Rupshi Foods partnered with Vedic Pac Systems, a leading confectionery equipment supplier in India, who introduced them to their technology partners Chocotech and Winkler und Dünnebier Süßwarenmaschinen (WDS).
Chocotech CARASTAR® Cooker
The CARASTAR® universal batch cooker became the core of the jelly production line, enabling efficient and precise jelly processing.
The cooker is designed to process:
- Jelly
- Caramel
- Binders
- Sugar based masses
- Fillings
The system supports:
- Atmospheric cooking
- Pressure cooking
- Vacuum cooking
- Post vacuum cooling
This ensures precise control over texture, flavour, and consistency — critical for high-quality jelly production in modern jelly processing plants.
WDS ConfecECO Moulding Line
Alongside the cooking system, the WDS ConfecECO depositing line was installed as part of the complete jelly manufacturing line.
This advanced candy manufacturing machine enables:
- Simultaneous depositing of two masses
- Production of two-colour and centre-filled jelly products
- Efficient suction cup demoulding technology
- Flexible production of multiple shapes and formats
Together, these technologies created a fully integrated jelly processing plant for Rupshi Foods.
The Results
The installation and commissioning of the complete jelly production line were successfully executed by the joint teams from Chocotech, WDS and Vedic Pac Systems. The project included seamless integration of advanced systems, operator training, and deployment of high-performance processing technology to ensure smooth operations, long-term reliability, and consistent product output.
- Efficient installation of advanced jelly processing equipment
- Seamless integration of a high-performance jelly processing system
- Comprehensive operator training and technical support
As a result, Rupshi Foods achieved consistent product quality, improved production efficiency, and enhanced operational control across the entire manufacturing process. The system enabled the production of innovative formats such as two-colour & centre-filled jellies while maintaining uniformity, reducing production losses, and improving overall throughput.
- High-quality jelly production with uniform standards
- Enhanced efficiency across the jelly manufacturing line
- Flexibility to develop innovative confectionery products
- Reliable long-term support from a trusted jelly plant supplier
Additionally, the implementation of this modern jelly processing plant has enabled Rupshi Foods to respond more effectively to changing market demands while maintaining high standards of quality & consistency. The scalable design of the system also allows future expansion and product diversification without major operational disruptions.
This solution strengthened Rupshi Foods operations with a scalable and efficient jelly processing plant, supporting long-term growth, product innovation, and consistent performance in a highly competitive confectionery market.
