Jelly Production Line at Rupshi Foods Case Study: 5 Powerful Results That Boost Efficiency

How Vedic Pac Systems engineered a complete jelly production line using Chocotech CARASTAR® and WDS ConfecECO technologies for efficient and scalable jelly processing.

Principal : Chocotech & WDS

Customer : Rupshi (City Group)

Industry : Confectionery

Jelly Production Line Case Study Overview

This case study highlights how Vedic Pac Systems delivered a complete jelly production line for Rupshi Foods, enabling scalable and high-quality confectionery manufacturing.

With increasing demand for jelly products across South Asia, Rupshi Foods required a modern jelly processing plant capable of maintaining consistent quality while increasing production capacity. As a trusted confectionery equipment supplier in India, Vedic Pac Systems partnered with global technology leaders to implement an advanced jelly manufacturing line.

The solution combined Chocotech cooking technology and WDS depositing systems to create a fully integrated jelly processing system, ensuring efficiency, flexibility, and superior product quality.

The Challenge

Rupshi Foods Limited, a subsidiary of City Group of Bangladesh, is a leading player in the South Asian food industry with well-known brands such as TEER, Bengal, Natural, Jibon and Quick Bite.

With increasing consumer demand for innovative jelly and confectionery products, Rupshi Foods aimed to build a world-class jelly production line capable of delivering consistent quality while scaling production.

The key challenges included:

Meeting growing market demand through a scalable jelly processing plant
Maintaining consistent texture, colour and flavour at scale
Investing in reliable and advanced jelly processing equipment
Ensuring production efficiency with high product quality

Rupshi Foods needed a trusted jelly plant supplier who could implement a high-performance jelly manufacturing line with advanced processing and moulding capabilities.

Candy manufacturing machine

The Solution

To achieve their production goals, Rupshi Foods partnered with Vedic Pac Systems, a leading confectionery equipment supplier in India, who introduced them to their technology partners Chocotech and Winkler und Dünnebier Süßwarenmaschinen (WDS).

Chocotech CARASTAR® Cooker

The CARASTAR® universal batch cooker became the core of the jelly production line, enabling efficient and precise jelly processing.

The cooker is designed to process:

Jelly
Caramel
Binders
Sugar based masses
Fillings

The system supports:

Atmospheric cooking
Pressure cooking
Vacuum cooking
Post vacuum cooling

This ensures precise control over texture, flavour, and consistency — critical for high-quality jelly production in modern jelly processing plants.

WDS ConfecECO Moulding Line

Alongside the cooking system, the WDS ConfecECO depositing line was installed as part of the complete jelly manufacturing line.

This advanced candy manufacturing machine enables:

Simultaneous depositing of two masses
Production of two-colour and centre-filled jelly products
Efficient suction cup demoulding technology
Flexible production of multiple shapes and formats

Together, these technologies created a fully integrated jelly processing plant for Rupshi Foods.

The Results

The installation and commissioning of the complete jelly production line were successfully executed by the joint teams from Chocotech, WDS and Vedic Pac Systems. The project included seamless integration of advanced systems, operator training, & deployment of high-performance processing technology to ensure smooth operations, long-term reliability, and consistent product output.

Efficient installation of advanced jelly processing equipment
Seamless integration of a high-performance jelly processing system
Comprehensive operator training and technical support

As a result, Rupshi Foods achieved consistent product quality, improved production efficiency, and enhanced operational control across the entire manufacturing process. The system enabled the production of innovative formats such as two-colour & centre-filled jellies while maintaining uniformity, reducing production losses, and improving overall throughput.

High-quality jelly production with uniform standards
Enhanced efficiency across the jelly manufacturing line
Flexibility to develop innovative confectionery products
Reliable long-term support from a trusted jelly plant supplier

Additionally, the implementation of this modern jelly processing plant has enabled Rupshi Foods to respond more effectively to changing market demands while maintaining high standards of quality & consistency. The scalable design of the system also allows future expansion and product diversification without major operational disruptions.

This solution strengthened Rupshi Foods operations with a scalable and efficient jelly processing plant, supporting long-term growth, product innovation, and consistent performance in a highly competitive confectionery market.